Client: Lakeland Dairies
Contractor: Tusker Construction Group
Location: Bailieborough, County Cavan, Ireland
Project Overview:
Tusker Construction Group was tasked with expanding the Lakeland Dairies processing plant in Bailieborough. The project aimed to increase production capacity, enhance operational efficiency, and integrate state-of-the-art technology into the existing infrastructure.
Scope of Work:
Site Preparation and Foundation:
Conducted extensive site clearing and grading to prepare for new construction.
Excavated and laid foundations using reinforced concrete to support new structures and machinery.
Structural Framework:
Constructed additional processing facilities, including new production halls and storage areas.
Used steel and concrete for structural integrity, ensuring compliance with industrial safety standards.
Interior Fit-Out:
Installed new processing equipment, including pasteurizers, homogenizers, and packaging lines.
Developed climate-controlled storage facilities to ensure product quality and safety.
Built staff facilities, including break rooms, locker rooms, and offices, to support operational needs.
Mechanical and Electrical Systems:
Upgraded existing HVAC systems and installed new systems to maintain optimal temperature and humidity.
Enhanced electrical infrastructure to support new machinery, ensuring energy efficiency and reliability.
Implemented advanced plumbing systems, including waste management and water recycling systems.
Technology Integration:
Integrated cutting-edge automation and control systems to streamline production processes.
Installed a new IT infrastructure to support real-time monitoring and data analysis for improved operational efficiency.
Safety and Compliance:
Ensured all construction and installation work adhered to strict health and safety regulations.
Implemented comprehensive fire safety systems, including alarms, sprinklers, and emergency exits.
Sustainability Initiatives:
Used eco-friendly materials and sustainable construction practices to minimize environmental impact.
Installed energy-efficient lighting and equipment to reduce the plant’s carbon footprint.
Challenges and Solutions:
Operational Continuity:
The plant needed to remain operational during the expansion. Tusker Construction Group phased the construction work to minimize disruption to ongoing production.
Technological Integration:
Integrating new technology with existing systems required careful planning and execution. Close collaboration with Lakeland Dairies’ IT and engineering teams ensured seamless integration.
Environmental Considerations:
Sustainable construction practices were implemented, including the use of eco-friendly materials and energy-efficient systems.
Project Outcome:
The Lakeland Dairies plant expansion in Bailieborough was completed on schedule and within budget. The new facilities significantly increased production capacity and operational efficiency, positioning Lakeland Dairies for future growth and success.
